Creating pof from sof and two hex - exceeds memory

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I don't recall running into the problem you are, but for what it's worth, I'm using absolute addressing for all my .hex files (doing basically the same thing as you) and maybe that's why.

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.. ok thanks... so if you use absolute for your nios code are you manually entering the address to be directly after the sof? Or do you have a custom bootloader that jumps to know address?

Both these I was hoping to avoid....